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TUB/SHOWER AND SHOWER INSTALLATION AND

JOB SITE STORAGE INSTRUCTIONS

 

Care of the unit during the construction process is very important to preserve the overall appearance of the unit.  Units should be kept free of dirt and debris at all times.  Standing water and debris may stain and/or blister the unit and could require expensive repair or replacement that is not covered under the warranty.

 

Water testing should be done as quickly as possible.  Water shall be removed immediately after water test inspection.  Failure to remove water can result in stains and blistering that is not covered by warranty.

 

Support of bottom with plaster, grout or wood shims is not required, but highly recommended for a firm bottom.

 

  1. The tub or shower unit should be on the job site during the early stage of framing.  Studs may be temporarily omitted to allow unit to be moved into place.

 

  1. Rough-in drains should be located according to the line drawings for that particular unit.  When measuring the tub or shower unit to obtain these measurements, be sure to use the top of the unit for the overall depth and width of the unit.  Please note that most units have slanted backs and sides, but the front of the unit should always be installed vertically plumb.

 

  1. Prior to installation, check to be sure the framed-in area is proper size, square, and plumb.

 

  1. If a one hour fire wall is required, contact the factory for recommended method of installation.  A one hour fire wall can normally be obtained by placing 5/8” dry wall on the studs prior to the installation of the unit.

 

  1. A code approved drain outlet should be used.  Be sure to use a non-hardening mastic between the chrome flange and the finished side of the tub/shower.

 

  1. On the back of the unit, lay out accurately the location of the holes for supply and mixing valves.  Shower head may be located either through wall of unit or in wall above.  From the back of the unit, drill a pilot hole (1/4” or less) at location markings for fittings.  From the face of the unit, drill or cut these holes to required size.  Use a hole saw bit of the proper size.  For shower units, move the unit into framed area by tipping the unit toward the installer and push until the waste pipe is directly under the drain outlet, then tip shower upright into the framed area.

 

  1. After unit is positioned into framed area, check level of shower or tub/shower and be sure apron is down tight to the floor. Note: When installing multi-piece units, always use supplied hardware and caulk all seems.

 

  1. Spot secure the flanges, top and bottom, while continuously checking to see that the unit is level and that the side walls are plumb.

 

  1. Using No. 8 screws, fasten the top flanges to each stud and then fasten the side flanges approximately 8” on center of each stud.

 

  1. Install plumbing hardware in keeping with good plumbing practice and in compliance to local code requirements.

 

  1. If dry wall finish is to be used, place dry wall over fastening flange, nail dry wall and tub flange to studs, mud, tape and finish.  If plaster is used, nail lath over fastening flange and finish plaster to bead.

 

 

 Care of unit during the construction process is very important to preserve the overall appearance of the unit.  Units should be kept free of dirt and debris at all times.  Standing water and debris may stain and/or blister the unit and could require expensive repair or replacement that is not covered under warranty.

 

Water testing should be done as quickly as possible.  Water shall be removed immediately after water test inspection.  Failure to remove water can result stains and blistering that is not covered by the warranty.

 

Support of bottom with plaster, grout or wood shims is not required but highly recommended for a firm bottom.

 

ALL MEASUREMENTS MAY VARY 1/4 INCH

 

 

WAREHOUSE STORAGE INSTRUCTIONS

 

A distributor will benefit greatly from a good inventory of BathCraft Units.  The following storage methods are offered for inventory storage.

 

  1. Place the units in rows in a corner of the warehouse away from heavy traffic areas.

 

  1. Double-decking of units is possible when in cartons.  If units are not crated, a balcony constructed of 2 x 4s or plywood is recommended.  This allows for even weight distribution.

 

  1. If no building is available, it is recommended that units be turned upside down, carefully set on top side flange and stored so inside of units face each other.  This is also recommended at job site locations.

 

NOTE:  Failure to comply with one of the above storage methods may result in damage to units and will not be covered by the BathCraft, Inc. warranty.  Units can be stored outside for no more than 30 days.  Damage caused by exposure to the elements is not covered under the warranty.


 

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